Company Overview
Shenzhen Codsyon was established in 2000, with a registered capital of 20 million RMB. We are an enterprise dedicated to the R&D and manufacturing of ultrasonic cleaners. All of our products have our own proprietary intellectual properties. Currently we own 137 patents including 26 international patents. We are a certified National High and New Technology Enterprise.
Quality Assured
Our products have CE, GS, PSE, ETL, CETL, SAA, CQC safety certificates and RoHS, PHAS, Reach environmental certificates. We are ISO9001 and ISO13485 certified. In society responsibility, we passed BSCI audit. For medical regulation, we registered as Class I medical device.
Organization Structure
The company has 21,680 ㎡ of building area and 360 employees. It has various departments including Administration, Accounting, Business, R&D, QC, Electronics and Assembly Production, and Mechanical Production.
Industry Advantage
We currently have 53 different models for jewelry, optical, tools, medical and other industries. Our annual output is 800,000 units. Over 95% of our products are exported to Germany, Japan, USA, UK, France and other developed.
Infinite Vision
Our interior designs showcase ultrasonic waves and “∞” symbol . It expresses our dedication to the ultrasonic products and spirit of infinity in innovations.
Management and Cultural
OFFICE AREA
3680㎡ of office area.
Contemporary designs and open office area provide a comfortable working environment.
Modern office equipment benefits efficient operations.
MEETING AND RECEPTION
Every visitor is welcomed by our International Trade Department personnel for company tour and business meeting. Well-equipped and comfortable conference rooms.
STAFF TRAINING
CODYSON demonstrates its company culture in every meeting and training session. Learning through the actual cases helps our employees to embrace the company culture. We pay special attention to the skill training of our operators.
ENTERTAINMENT
Periodical group outings for employees.
Various after-hour entertainment activities.
CODYSON CLUB
CODYSON’s fast and steady growth is due to all employees’ consistent efforts for many years.
CODYSON pays attention to providing a comfortable working and leisure environment for our employees.
CODYSON Club with state of art fitness and entertainment facilities offers various after-hour activities for our employees.
FACTORY CONSTRUCTION
RESEARCH AND DEVELOPMENT
R&D is the core for a company’s innovation and growth. All of Codyson’s products have our own proprietary intellectual properties.
Utilizing years of experiences in commercial products, Codyson has weighed in medical products since 2010 and achieved an excellent result. The reputation of the company is further elevated.
In 2018, after developing transducers with better penetration powers accompanied with high efficiency circuitries, Codyson was granted with 5 invention patents and 18 utility patents in large alcohol processing equipment. The equipment is under the brand of “Codyson·Mellow” and has built solid foundation for Codyson’s future development.
R&D PROCESS
Market research
Determine product features and perform industrial design
Structural design
Structural and manufacturability review
PCB design
Component data and compatibility selection
Tooling review
Prototyping
Testing
Certifications
Product launch
MANUFACTURING
1. 6 assembly lines: 4 for domestic products, 1 for commercial products and 1 for medical products, with daily output over 4,500 units.
2. State-of-art fully automated AI and SMT lines to produce high quality PCBs.
3. Custom designed automatic welding, gluing, inspection line to produce high quality ultrasonic transducers in large quantities.
4. 2 injection molding shops with 6 fully automated and man-free injection molding lines.
PCB PRODUCTION
The fully automated AI line consists of 19 major equipment. The fully automated SMT line consists of 11 major equipment.
WAREHOUSE
5000㎡ to maintain proper inventories for raw materials and work-in-process pieces, to shorten production lead time. 3000㎡ to turn around 100,000 units of finished products/month.
QUALITY CONTROL
Through ODM co-operations with Citizen, Toshiba and other top brands, Codyson’s QC system has become paying more detail oriented, more standard and comprehensive. Codyson’s QC philosophy: Quality comes from manufacturing, not inspections. We follow ISO9001 and ISO13485 quality control systems. We provide periodical training to QC personnel from our suppliers. We push quality controls towards the starting point of the supply chain. This helps to prevent quality defects from batch production.
Quality Assurance (QA), Outgoing Quality Control (IQC)
Main tasks include:a. FQC(Finished Product Quality Control);b. OQC(Outgoing Product Quality Control)
Incoming QC(IQC)
All incoming material has to pass IQC before being inventoried
In Process Quelity Control(IPQC)
The process includes:a. first article inspection, b. in-process inspection, c. last article inspection.
5-Location QC
Each production line has 5 QC locations to ensure timely discovery of defective product.
PCB QC
PCBs are inspected with AOI (automated visual inspection). This is better than human inspections.
LABORATORIES
To discover design and material defects through lab testing.
Every new product has to pass all lab testing before being finalized.
A fully equipped lab is an important measure to ensure new product’s quality.
All new products have to pass 7 tests over 35 days.
7 TESTS:
01、Salt spray test
02、High/low temperature and humidity impact test
03、Drop testwith 20% higher standards
04、Waterproof test
05、Acoustic intensity distribution test
06、Penetration test
07、Durability test
Mechanical Production
3500sqm of area
6 automatic injection molding production lines consist of servo-driven injection molding presses, 3-axis robotic arms, automatic feeding system, infrared controlled collision-free conveyers
24-channel monitoring, operator-free molding process
2 fully automated feeding system, raw materials are feed through stainless steel pipes to injection molding presses directly, reducing human errors, avoiding contaminations
Packaging area is separated from injection molding area, achieving separation of human and machines
Mold repair shop is equipped with CNC milling machines, 3D Wire-cut EDM, EDM, laser welder and can repair molds quickly to ensure smooth and efficient molding operations.
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